Transparent multi mouth quartz reaction tank

Transparent multi mouth quartz reaction tank, designed specifically for complex chemical reactions, photocatalytic research, and biological processes. It is made of high-purity fused silica, which not only has excellent chemical inertness, high temperature resistance and thermal shock resistance, but also realizes multiple standardized or customized interfaces through precision processing, facilitating the integration of temperature probes, pH electrodes, feed pipes, condensers, light sources and other accessories. Its high transparency, especially in the ultraviolet visible light range, makes it possible to visualize the reaction process and efficiently carry out photochemical reactions. It is a key equipment in laboratory research and development, pilot scale production, and special process production.

Product Q&A (FAQ)

Q: What types of interfaces (ports) can be customized for this "transparent multi port quartz reaction tank"? How to determine the quantity and location?

A: We provide highly flexible interface customization services:

Interface type: Can process standard frosted ports (such as 24/40, 14/20, etc.), threaded ports, flange ports, quick fit ports (such as KF, ISO), or customize according to special joint drawings provided by customers.

Number of interfaces: It can be implemented from a single port to over ten ports, depending on the overall size and design requirements of the reaction tank.

Interface position and angle: It can be precisely designed at the top, side (different angles), and bottom of the reaction tank, and even irregular openings can be made to meet specific experimental device layouts or fluid dynamics requirements.

Interface size: Inner diameter, outer diameter, and length can be customized according to needs.

Q: What is the chemical resistance of quartz material? Can it be used for strong acid and strong alkali reactions?

A: High purity fused silica has excellent chemical stability:

Acid resistance: except for hydrofluoric acid (HF) and hot concentrated phosphoric acid (H3PO ₄), it has excellent resistance to most acids (including concentrated sulfuric acid, nitric acid, hydrochloric acid, etc.).

Alkali resistance: It has good tolerance to weak alkalis, but slight corrosion may occur in high-temperature and strong alkaline environments (such as concentrated sodium hydroxide and potassium hydroxide). It is recommended to control the temperature and concentration of use, or choose specially treated quartz.

Solvent resistance: Stable to water, alcohols, and most organic solvents.

High purity: The SiO ₂ content is usually ≥ 99.9%, ensuring no impurities dissolve out during the reaction process and avoiding contamination of the reaction system.

Q: As a reaction tank, what is its temperature and pressure resistance performance?

A:

Temperature resistance: The softening point of quartz is as high as about 1730 ° C, and the long-term use temperature can reach over 1100 ° C. Its extremely low coefficient of thermal expansion gives it excellent resistance to thermal shock and can withstand drastic temperature changes (such as being directly immersed in cold water from 1000 ° C) without easily breaking.

Pressure resistance: Quartz itself has high compressive strength, but the overall pressure resistance of the reaction tank is affected by its structural design (such as wall thickness, number and size of openings), interface sealing method, and operating temperature. We can design and strengthen according to the customer's pressure requirements (normal pressure, slight positive pressure, negative pressure, or specific high pressure).

Q: What specifications and shapes of customized services can be provided?

A: We offer comprehensive customized processing capabilities:

Capacity: It can be made from micro reaction tanks of a few milliliters to large reaction vessels of tens of liters.

Shape: cylindrical, square, rectangular, U-shaped, jacket type (for temperature control), conical bottom (for easy discharge), flat type (for photocatalysis), etc.

Size: length, diameter, wall thickness, bottom shape, etc. can be customized according to needs.

Accuracy: Dimensional tolerances, interface concentricity, and surface smoothness (inner walls can be polished to reduce wall hanging) can all be controlled according to precision standards.

By choosing our transparent multi port quartz reaction tank, you will effectively solve the following core problems:

The reaction system is complex and requires the integration of multiple monitoring and control accessories. The multi port design provides flexible scalability to meet diverse experimental needs.

The reaction process requires real-time observation or photochemical reaction, which is a challenge that ordinary metal/glass containers cannot meet: the high transparency and excellent optical properties of quartz make the reaction clear at a glance and efficiently utilize light energy.

The reaction medium has strong corrosiveness, and ordinary containers are prone to corrosion and contamination of the reaction system. The pain point of quartz's excellent chemical inertness ensures the purity of the reaction and the service life of the equipment.

The risk of cracking or performance degradation of ordinary materials due to drastic temperature changes or the need for extreme temperatures: The high temperature resistance and thermal shock resistance of quartz provide reliable guarantees for harsh reaction conditions.

The design limitations of standard reaction vessels that cannot meet special size, shape, or interface requirements: Our powerful customization capabilities enable your innovative experimental designs to be realized.

Core values

Multi functional integration improves experimental efficiency: The multi port design allows for multiple operations such as feeding, sampling, temperature measurement, pressure measurement, ventilation, condensation reflux, etc. to be performed simultaneously, simplifying the experimental setup and improving research efficiency.

Process visualization and efficient photochemistry: High transparency facilitates real-time observation of reaction phenomena such as precipitation, color changes, and bubble generation, and excellent light transmittance (especially ultraviolet light) makes it an ideal choice for photocatalysis and photo synthesis reactions.

High purity inertness ensures reaction purity: High purity quartz material ensures no interaction with reactants, avoids cross contamination, and guarantees the accuracy and reproducibility of experimental results.

Durable and adaptable to extreme working conditions: Excellent temperature resistance, pressure resistance (specially designed), and corrosion resistance enable it to operate stably under harsh conditions such as high temperature, strong acidity and alkalinity, high pressure, or vacuum.

Flexible customization, empowering scientific research innovation: From micro to pilot scale, from simple to complex structures, we provide comprehensive customization services to meet the needs of different stages from basic research to industrial scaling up.

Typical application areas:

Chemical synthesis and catalytic research: organic synthesis, inorganic synthesis, catalytic reaction kinetics research.

Photochemistry and photocatalysis: photocatalytic degradation of pollutants, photocatalytic hydrogen production, and photocatalytic synthesis reactions.

Material science: preparation of nanomaterials, crystal growth, sol gel method.

Biotechnology and pharmaceuticals: cell culture, enzyme reactions, synthesis of drug intermediates (requiring high cleanliness).

Environmental monitoring and analysis: water sample digestion, gas absorption, online monitoring of sample pool.

Semiconductors and Electronic Chemicals: Storage and Reaction of High Purity Reagents.

Why choose us?

Professional customization and rich experience: We have been focusing on customized processing of quartz products for many years, deeply understanding the diverse needs of different industries for reaction tanks, and can accurately achieve complex designs for customers.

Exquisite craftsmanship and excellent quality: With advanced quartz processing equipment and highly skilled craftsmen, we strictly control every process from raw materials to finished products, ensuring high precision and reliability of the products.

Material selection and performance guarantee: high-purity and high-quality quartz raw materials are selected to ensure the chemical stability and optical properties of the product.

Thoughtful service and quick response: We provide full process services from technical consultation, solution design, rapid sampling to mass production, and can quickly respond to customers' urgent needs.

Global supply, good reputation: Our products have served numerous research institutions, universities, and enterprises worldwide, winning widespread trust and praise.

Customer Application Cases

Case 1: School of Environmental Engineering, a well-known university (anonymous)

Application background: The research team of the college is conducting a study on the degradation of organic pollutants in water using a novel photocatalyst. The experiment requires long-term photocatalytic reaction of an aqueous solution containing specific pollutants under ultraviolet light irradiation, and real-time monitoring of the pH value and dissolved oxygen concentration of the reaction system. At the same time, air or oxygen needs to be introduced as an oxidant.

Challenge: Ordinary glass reaction bottles have insufficient light transmittance under ultraviolet light, and it is difficult to integrate multiple sensors and gas inlet and outlet. Metal reaction vessels cannot undergo photochemical reactions and may be corroded.

Our solution: We have customized a cylindrical transparent multi mouth quartz reaction tank for the team. The main body is made of high-purity transparent quartz tube, with a flat bottom. There are 5 standard frosted interfaces designed at the top: one for installing UV light source (with quartz sleeve), one for pH electrode, one for dissolved oxygen electrode, one for gas inlet and outlet (with aerator), and one for sampling or feeding. The capacity of the reaction tank is 500ml, and a circulating water interface (optional jacket) is also reserved on the side wall to control the reaction temperature.

Application effect: The customized reaction tank perfectly meets the experimental requirements. The high ultraviolet transmittance of quartz significantly improves the photocatalytic efficiency, and the multi port design allows all monitoring and control operations to be carried out simultaneously, greatly improving the convenience of experiments and the accuracy of data. The chemical corrosion resistance of the reaction tank ensures long-term use without pollution.

Case 2: R&D Center of a multinational pharmaceutical company (anonymous)

Application background: When developing a new drug intermediate, the R&D center requires a critical organic synthesis reaction under high temperature (250 ° C) and micro positive pressure (0.3MPa) conditions. The reactants contain a small amount of hydrofluoric acid as a catalyst, and the reaction process requires precise control of the heating rate and holding time, as well as online sampling and analysis.

Challenge: Conventional stainless steel high-pressure reactors cannot withstand the corrosion of hydrofluoric acid. Ordinary quartz containers are difficult to withstand a pressure of 0.3 MPa, and there are extremely high requirements for sealing and interface design at high temperatures.

Our solution: After in-depth communication with the customer, we have designed a pressure resistant transparent multi port quartz reaction tank using high-purity quartz tubes with thickened wall thickness as the main body. All interfaces use special metal quartz transition sealing flanges to ensure sealing reliability under high temperature and high pressure. The reaction tank is equipped with three main interfaces: one for heating sleeve and thermocouple insertion, one for pressure sensor and online sampling valve (with cooling), and one for safety relief valve and feed. We also conducted strict pressure testing and helium mass spectrometry leak detection on the reaction tank.

Application effect: The customized pressure resistant quartz reaction tank has been successfully applied to customers' demanding reaction conditions. It not only withstands the corrosion of hydrofluoric acid, but also operates stably at 250 ° C and 0.3MPa without any leakage or deformation. The transparent pool allows researchers to observe the internal reaction state, ensuring the safety and controllability of the process.

If you are looking for high-performance, customizable transparent multi port quartz reaction tanks, or have any special chemical reaction or photochemical application needs, please feel free to contact us at any time! Our technical experts will be dedicated to providing you with professional solutions and high-quality products.

Luverre Quartz manufactures and sells a wide range of high quality fused quartz glass, including fused quartz tubes, fused quartz plates, fused quartz rods, fused quartz windows, fused quartz crucibles, fused quartz boats, fused quartz flanges, fused quartz beakers, fused quartz glass instruments, and more. We can meet all kinds of customized requirements for fused quartz glass products.

For more information, please feel free to contact us.