T: +86-518-85528012
E: nick@luverrequartz.com
E: nick@luverrequartz.com
1st floor Runlian industrial center No. 116 QuFeng Rd., Haizhou Economic and technological development zone Lianyungang City, Jiangsu Province, China 222062
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Infrared heating element quartz tube
Infrared heated quartz tube is a high-efficiency electric heating element based on non-contact radiative heat transfer principle.
LUVERRE quartz
99.99%
Inner with Vacuum PVC bag and then wrapped with air bubble film, outer with wooden box.
as per customer's requirement
Infrared heated quartz tube is a high-efficiency electric heating element based on non-contact radiative heat transfer principle. Its core is made of carefully selected quartz material, which generates heat through an internal resistance wire (usually tungsten wire) and excites specific wavelengths of infrared radiation to directly heat the object.
Core advantages and technical features of the product
The reason why infrared heated quartz tubes have become the preferred choice for many industrial heating applications is due to their unique physical and chemical properties, which together constitute their outstanding product advantages.
1. Extremely high heating efficiency and instantaneous response
Low thermal inertia: The quartz glass tube itself has a very small thermal capacity, and can reach the rated temperature within seconds after being powered on, achieving instantaneous heating and greatly shortening the production cycle.
Radiant heat transfer: Heat is directly radiated to the surface of the heated object in the form of electromagnetic waves at the speed of light, without the need for conduction through a medium such as air. The energy loss is small, and the thermal efficiency can reach over 60%, which is much higher than traditional convective heating.
2. Accurate wavelength and temperature control
Spectral matching: By adjusting the filament structure, filling gas, and formula of the quartz tube, it is possible to customize the emission of short wave, medium wave, or long wave infrared radiation to match the absorption spectra of different materials (such as water, plastic, paint, etc.), achieving the most efficient use of energy.
Partition control: In large-scale heating systems, multiple quartz tubes can be partitioned and grouped for precise temperature zone management and complex heating curves, meeting precision process requirements.
3. Excellent chemical stability and long lifespan
Corrosion resistance: High purity quartz glass has excellent corrosion resistance to most acids, alkalis, and organic solvents, making it suitable for harsh chemical environments.
Thermal shock resistance: Quartz glass has an extremely low coefficient of thermal expansion and can withstand drastic temperature changes without breaking, ensuring the stable operation of the equipment.
Long service life: Under rated conditions and correct use, its service life can reach over 5000 hours, reducing maintenance and replacement costs.
4. Cleanliness, Environmental Protection, and Safety
Pollution free: The heating process does not produce combustion exhaust gas, does not pollute the heated material and working environment, and meets the requirements of clean production.
Directional heating: Heat can be designed as directional radiation to reduce heat loss to the equipment body and surrounding environment, improving the working environment.
Main application areas
Infrared heated quartz tubes play an irreplaceable role in the following industrial fields due to their advantages:
Plastic industry: stretching and forming of plastic sheets and films, blown film, and heating of injection molding machine barrels.
Printing and painting: rapid curing and drying of paints, inks, and coatings, such as automotive spraying and paper printing.
Food processing: baking, sterilization, thawing of food, and shrink sealing of packaging materials.
Semiconductors and Electronics: Wafer Drying, Epoxy Resin Curing, Heat Treatment in LCD Screen Manufacturing.
Textile industry: shaping, drying, and hot melting of textiles.
Laboratory and research equipment: provide stable and controllable heat sources for various experimental devices.
The core problem of industrial heating that we can solve
This product aims to directly address the challenges faced by traditional heating methods:
1. Solve the problem of "high energy consumption and low efficiency": replace traditional convection heating methods such as hot air circulation, directly apply energy to materials, avoid heating a large amount of air, and achieve significant energy-saving effects, usually up to 30% -50%.
2. Solve the problem of "uneven heating and unstable quality": By precise wavelength matching and zone control, ensure that the surface and cross-sectional temperatures of the heated object are uniform and consistent, effectively eliminate local overheating or underheating, and improve product processing quality.
3. Solve the problem of "slow production pace and capacity bottleneck": The instantaneous start stop feature eliminates preheating waiting time, accelerates the pace of the production line, and directly improves overall capacity.
4. Solving the problem of "imprecise process control": Providing a heat source that is easy to integrate and precisely controlled for automated production lines is a key component of achieving intelligent and digital manufacturing.
5. Solve the problem of "equipment reliability under harsh working conditions": Its corrosion resistance and thermal shock resistance characteristics enable it to work stably in humid, corrosive, or temperature difference environments, reducing downtime caused by malfunctions.
Customized services and technical support
We deeply understand the uniqueness of different application scenarios, and therefore provide comprehensive customization services to ensure that the product perfectly matches your craftsmanship:
Size customization: Quartz tubes of different lengths, outer diameters, and shapes (such as straight tubes and U-shaped tubes) can be customized according to the equipment space.
Spectral customization: Provides multiple spectral options such as short wave (high power, rapid heating), medium wave (strong universality), and long wave (mild heating), or is specially developed based on material absorption characteristics.
Power and structure customization: Adjust the filament design, electrode form, and installation method to meet specific power density and mechanical installation requirements.
Coating treatment: Provide special coatings such as gold, red, etc. to change the reflection and transmission characteristics of infrared radiation, achieving more efficient directional heating.
Complete solution: not only providing core heating elements, but also supporting reflective covers, insulation layers, power controllers, and temperature sensing systems, providing a one-stop heating system solution.
Infrared heating element quartz tube is an industrial heating component with mature technology, reliable performance, and high energy efficiency advantages. Its value in improving energy efficiency, enhancing product quality, and optimizing production processes has been widely validated by the global industry. Choosing professional and reliable infrared heating quartz tube products is a wise decision for you to achieve cost reduction and efficiency improvement, and promote technological upgrades.
Luverre Quartz manufactures and sells a wide range of high quality fused quartz glass, including fused quartz tubes, fused quartz plates, fused quartz rods, fused quartz windows, fused quartz crucibles, fused quartz boats, fused quartz flanges, fused quartz beakers, fused quartz glass instruments, and more. We can meet all kinds of customized requirements for fused quartz glass products.
For more information, please feel free to contact us.
Why choose us?
1.We are more experienced.
We have over 18 years production experience of fused quartz items.
2.We are more efficient.
We reply customers’ requests within 24 hours and we have high efficient production, engineers and sales team.
3.Our quality is more guaranteed.
We control the quality from fused quartz lumps to fused quartz sand and then fused quartz products, we have better and stricter quality control than other manufactures.
4.We are able to produce more difficult fused quartz products.
We have large grinding platforms and precision etching machines which enable us to produce large sizes of fused quartz plates, tubes and high size precision fused quartz items.
Infrared heated quartz tube is a high-efficiency electric heating element based on non-contact radiative heat transfer principle. Its core is made of carefully selected quartz material, which generates heat through an internal resistance wire (usually tungsten wire) and excites specific wavelengths of infrared radiation to directly heat the object.
Core advantages and technical features of the product
The reason why infrared heated quartz tubes have become the preferred choice for many industrial heating applications is due to their unique physical and chemical properties, which together constitute their outstanding product advantages.
1. Extremely high heating efficiency and instantaneous response
Low thermal inertia: The quartz glass tube itself has a very small thermal capacity, and can reach the rated temperature within seconds after being powered on, achieving instantaneous heating and greatly shortening the production cycle.
Radiant heat transfer: Heat is directly radiated to the surface of the heated object in the form of electromagnetic waves at the speed of light, without the need for conduction through a medium such as air. The energy loss is small, and the thermal efficiency can reach over 60%, which is much higher than traditional convective heating.
2. Accurate wavelength and temperature control
Spectral matching: By adjusting the filament structure, filling gas, and formula of the quartz tube, it is possible to customize the emission of short wave, medium wave, or long wave infrared radiation to match the absorption spectra of different materials (such as water, plastic, paint, etc.), achieving the most efficient use of energy.
Partition control: In large-scale heating systems, multiple quartz tubes can be partitioned and grouped for precise temperature zone management and complex heating curves, meeting precision process requirements.
3. Excellent chemical stability and long lifespan
Corrosion resistance: High purity quartz glass has excellent corrosion resistance to most acids, alkalis, and organic solvents, making it suitable for harsh chemical environments.
Thermal shock resistance: Quartz glass has an extremely low coefficient of thermal expansion and can withstand drastic temperature changes without breaking, ensuring the stable operation of the equipment.
Long service life: Under rated conditions and correct use, its service life can reach over 5000 hours, reducing maintenance and replacement costs.
4. Cleanliness, Environmental Protection, and Safety
Pollution free: The heating process does not produce combustion exhaust gas, does not pollute the heated material and working environment, and meets the requirements of clean production.
Directional heating: Heat can be designed as directional radiation to reduce heat loss to the equipment body and surrounding environment, improving the working environment.
Main application areas
Infrared heated quartz tubes play an irreplaceable role in the following industrial fields due to their advantages:
Plastic industry: stretching and forming of plastic sheets and films, blown film, and heating of injection molding machine barrels.
Printing and painting: rapid curing and drying of paints, inks, and coatings, such as automotive spraying and paper printing.
Food processing: baking, sterilization, thawing of food, and shrink sealing of packaging materials.
Semiconductors and Electronics: Wafer Drying, Epoxy Resin Curing, Heat Treatment in LCD Screen Manufacturing.
Textile industry: shaping, drying, and hot melting of textiles.
Laboratory and research equipment: provide stable and controllable heat sources for various experimental devices.
The core problem of industrial heating that we can solve
This product aims to directly address the challenges faced by traditional heating methods:
1. Solve the problem of "high energy consumption and low efficiency": replace traditional convection heating methods such as hot air circulation, directly apply energy to materials, avoid heating a large amount of air, and achieve significant energy-saving effects, usually up to 30% -50%.
2. Solve the problem of "uneven heating and unstable quality": By precise wavelength matching and zone control, ensure that the surface and cross-sectional temperatures of the heated object are uniform and consistent, effectively eliminate local overheating or underheating, and improve product processing quality.
3. Solve the problem of "slow production pace and capacity bottleneck": The instantaneous start stop feature eliminates preheating waiting time, accelerates the pace of the production line, and directly improves overall capacity.
4. Solving the problem of "imprecise process control": Providing a heat source that is easy to integrate and precisely controlled for automated production lines is a key component of achieving intelligent and digital manufacturing.
5. Solve the problem of "equipment reliability under harsh working conditions": Its corrosion resistance and thermal shock resistance characteristics enable it to work stably in humid, corrosive, or temperature difference environments, reducing downtime caused by malfunctions.
Customized services and technical support
We deeply understand the uniqueness of different application scenarios, and therefore provide comprehensive customization services to ensure that the product perfectly matches your craftsmanship:
Size customization: Quartz tubes of different lengths, outer diameters, and shapes (such as straight tubes and U-shaped tubes) can be customized according to the equipment space.
Spectral customization: Provides multiple spectral options such as short wave (high power, rapid heating), medium wave (strong universality), and long wave (mild heating), or is specially developed based on material absorption characteristics.
Power and structure customization: Adjust the filament design, electrode form, and installation method to meet specific power density and mechanical installation requirements.
Coating treatment: Provide special coatings such as gold, red, etc. to change the reflection and transmission characteristics of infrared radiation, achieving more efficient directional heating.
Complete solution: not only providing core heating elements, but also supporting reflective covers, insulation layers, power controllers, and temperature sensing systems, providing a one-stop heating system solution.
Infrared heating element quartz tube is an industrial heating component with mature technology, reliable performance, and high energy efficiency advantages. Its value in improving energy efficiency, enhancing product quality, and optimizing production processes has been widely validated by the global industry. Choosing professional and reliable infrared heating quartz tube products is a wise decision for you to achieve cost reduction and efficiency improvement, and promote technological upgrades.
Luverre Quartz manufactures and sells a wide range of high quality fused quartz glass, including fused quartz tubes, fused quartz plates, fused quartz rods, fused quartz windows, fused quartz crucibles, fused quartz boats, fused quartz flanges, fused quartz beakers, fused quartz glass instruments, and more. We can meet all kinds of customized requirements for fused quartz glass products.
For more information, please feel free to contact us.
Why choose us?
1.We are more experienced.
We have over 18 years production experience of fused quartz items.
2.We are more efficient.
We reply customers’ requests within 24 hours and we have high efficient production, engineers and sales team.
3.Our quality is more guaranteed.
We control the quality from fused quartz lumps to fused quartz sand and then fused quartz products, we have better and stricter quality control than other manufactures.
4.We are able to produce more difficult fused quartz products.
We have large grinding platforms and precision etching machines which enable us to produce large sizes of fused quartz plates, tubes and high size precision fused quartz items.
