T: +86-518-85528012
E: nick@luverrequartz.com
E: nick@luverrequartz.com
1st floor Runlian industrial center No. 116 QuFeng Rd., Haizhou Economic and technological development zone Lianyungang City, Jiangsu Province, China 222062
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Quartz wrapped spiral tube
Quartz winding spiral tube is a spiral pipe component made of high-purity fused silica by precision winding and high temperature fusion process.
LUVERRE quartz
99.99%
Inner with Vacuum PVC bag and then wrapped with air bubble film, outer with wooden box.
as per customer's requirement
Quartz wrapped spiral tube is a spiral tube component made of high-purity fused silica by precision wrapped and high temperature fusion process. Its unique structural design combined with excellent quartz material properties makes it an ideal choice for high temperature, corrosion, and precision fluid handling scenarios. This product is designed to cope with harsh industrial environments, with excellent physical stability and chemical inertness.
Core product advantages
1. Excellent material performance
-High purity and chemical inertness: using 99.99% or more high-purity quartz sand, resistant to acid and alkali corrosion (except hydrofluoric acid), and does not pollute the medium
-Excellent thermal stability: With an extremely low coefficient of thermal expansion (5.5 × 10 ⁻⁷/℃), it can withstand rapid temperature changes from -100 ℃ to+1150 ℃ without breaking
-Transparency and Insulation: Maintaining good transparency within a certain wavelength range while possessing excellent electrical insulation properties (resistivity>10 ⊃1;⁸Ω· cm)
2. Precise structural design
-Spiral wrapped reinforced structure: The spiral wrapped design significantly improves the compressive strength and mechanical impact resistance of tubelines
-Continuous seamless process: High temperature fusion ensures seamless and leak free tubes, smooth inner walls reduce flow resistance
-Customized geometric parameters: Spiral diameter, pitch, diameter and other parameters can be precisely adjusted according to application needs
3. Durable and long-lasting
-Long thermal shock resistance life: 3-5 times longer than ordinary quartz tubes, maintaining stable performance under cyclic heat loads
-Strong anti crystallization performance: special treatment process delays the high-temperature crystallization process and extends the high-temperature service life
Main application areas
Semiconductor and Photovoltaic Manufacturing
-Gas transportation for high-temperature diffusion furnace and oxidation furnace
-Transport of Chlorosilane in Photovoltaic Polycrystalline Silicon Production
-Semiconductor process exhaust gas treatment system
Laboratory and research facilities
-High temperature reactor connection and condensation reflux system
-Sample transmission tubeline for analytical instruments
-Vacuum system and high-purity experimental apparatus
Industrial high-temperature treatment
-High temperature gas guidance in the glass and ceramic industry
-Process tubelines in the manufacturing of fiber optic preforms
-Corrosive medium transmission in the chemical industry
Special Lighting and Optics
-Special lighting equipment heat dissipation and flow guidance
-Optical equipment cooling circulation tubeline
The key problems we can solve
1. tubeline failure in high temperature environment: Replace metal and ordinary glass tubelines to solve the problems of high temperature deformation, oxidation, and short service life
2. Medium contamination risk: Provide chemical inert transport channels to avoid the introduction of impurities in sensitive processes
3. Fracture caused by thermal shock: The spiral structure disperses thermal stress, significantly reducing the risk of fracture under rapid cooling and heating conditions
4. Complex spatial layout requirements: flexible spatial adaptability to solve the problem of tubeline routing in equipment layout
5. High long-term maintenance costs: By extending the replacement cycle, system downtime and maintenance costs can be reduced
Customized service capability
Customization of size and specifications
-Spiral diameter: 20mm to 800mm
-tube diameter range: 4mm to 150mm
-Design the pitch and number of turns as needed
-Customization of straight tube length and interface form
Customization of materials and processes
-Quartz purity grade selection (99.9% -99.999%)
-Customized surface treatment (high smoothness, roughening treatment)
-Special coating addition (anti reflection, anti-static)
-Composite structure design (transition connection between quartz and metal/ceramic)
Why choose us?
1.We are more experienced.
We have over 18 years production experience of quartz items.
2.We are more efficient.
We reply customers’ requests within 24 hours and we have high efficient production, engineers and sales team.
3.Our quality is more guaranteed.
We control the quality from quartz lumps to quartz sand and then quartz products, we have better and stricter quality control than other manufactures.
4.We are able to produce more difficult quartz products.
We have large grinding platforms and precision etching machines which enable us to produce large sizes of quartz plates, tubes and high size precision quartz items.
Customer Application Cases
Case 1: European semiconductor equipment manufacturer
Challenge: The customer's original stainless steel gas delivery tubeline was contaminated with metal particles at a process temperature of 800 ℃, resulting in a 0.3% decrease in chip yield.
Solution: We have customized a quartz spiral tube with an inner diameter of 32mm and a purity of 99.999%, equipped with a special metal quartz transition joint.
Result: Continuous operation for 18 months without replacement, particle pollution reduced to below the detection limit, and the customer estimated an annual cost savings of approximately 420000 euros in maintenance and loss of good products.
Case 2: Japanese Photovoltaic Research Institute
Challenge: The laboratory polycrystalline silicon deposition device requires a transparent observation tube that can withstand cycling from 1000 ℃ to room temperature, while ordinary quartz tubes rupture within an average of 2 months.
Solution: Design a transparent quartz spiral tube with reinforced wrapped structure, optimize the spiral angle to disperse thermal stress.
Result: The service life of the tubeline has been extended to 14 months, while maintaining a visible light transmittance of over 80%, meeting real-time observation requirements.
Case 3: American Special Materials Company
Challenge: High temperature fluoride vapor transportation causes rapid corrosion of most materials, and the system needs to be shut down every 3-4 weeks to replace components.
Solution: Develop quartz wrapped tubes with special surface treatment to enhance their resistance to fluoride environments.
Result: The continuous operation cycle has been extended to 6 months, the annual production capacity has increased by 23%, and maintenance hours have been reduced by 65%.
Start optimizing your process system: Our engineering team can provide you with free application evaluation and solution design. If you need detailed technical parameters, customized solutions, or sample testing, please feel free to contact us through the website contact form or directly via email. You can also provide specific operating parameters, and we will provide you with targeted solution suggestions.
Luverre Quartz is a manufacturer specializing in quartz tubes and other quartz items.We have over 18 years experience with the production of quartz tubes, we will be your reliable partner on quartz tubes and other quartz items.
Luverre Quartz can manufacture customized quartz tubes in various shapes, such as spiral, square, round, with processing including cutting, bending, welding, etc., and available in different colors, such as transparent quartz tubes, opaque quartz tubes, milky white quartz tubes, red quartz tubes, and so on.
Quartz wrapped spiral tube is a spiral tube component made of high-purity fused silica by precision wrapped and high temperature fusion process. Its unique structural design combined with excellent quartz material properties makes it an ideal choice for high temperature, corrosion, and precision fluid handling scenarios. This product is designed to cope with harsh industrial environments, with excellent physical stability and chemical inertness.
Core product advantages
1. Excellent material performance
-High purity and chemical inertness: using 99.99% or more high-purity quartz sand, resistant to acid and alkali corrosion (except hydrofluoric acid), and does not pollute the medium
-Excellent thermal stability: With an extremely low coefficient of thermal expansion (5.5 × 10 ⁻⁷/℃), it can withstand rapid temperature changes from -100 ℃ to+1150 ℃ without breaking
-Transparency and Insulation: Maintaining good transparency within a certain wavelength range while possessing excellent electrical insulation properties (resistivity>10 ⊃1;⁸Ω· cm)
2. Precise structural design
-Spiral wrapped reinforced structure: The spiral wrapped design significantly improves the compressive strength and mechanical impact resistance of tubelines
-Continuous seamless process: High temperature fusion ensures seamless and leak free tubes, smooth inner walls reduce flow resistance
-Customized geometric parameters: Spiral diameter, pitch, diameter and other parameters can be precisely adjusted according to application needs
3. Durable and long-lasting
-Long thermal shock resistance life: 3-5 times longer than ordinary quartz tubes, maintaining stable performance under cyclic heat loads
-Strong anti crystallization performance: special treatment process delays the high-temperature crystallization process and extends the high-temperature service life
Main application areas
Semiconductor and Photovoltaic Manufacturing
-Gas transportation for high-temperature diffusion furnace and oxidation furnace
-Transport of Chlorosilane in Photovoltaic Polycrystalline Silicon Production
-Semiconductor process exhaust gas treatment system
Laboratory and research facilities
-High temperature reactor connection and condensation reflux system
-Sample transmission tubeline for analytical instruments
-Vacuum system and high-purity experimental apparatus
Industrial high-temperature treatment
-High temperature gas guidance in the glass and ceramic industry
-Process tubelines in the manufacturing of fiber optic preforms
-Corrosive medium transmission in the chemical industry
Special Lighting and Optics
-Special lighting equipment heat dissipation and flow guidance
-Optical equipment cooling circulation tubeline
The key problems we can solve
1. tubeline failure in high temperature environment: Replace metal and ordinary glass tubelines to solve the problems of high temperature deformation, oxidation, and short service life
2. Medium contamination risk: Provide chemical inert transport channels to avoid the introduction of impurities in sensitive processes
3. Fracture caused by thermal shock: The spiral structure disperses thermal stress, significantly reducing the risk of fracture under rapid cooling and heating conditions
4. Complex spatial layout requirements: flexible spatial adaptability to solve the problem of tubeline routing in equipment layout
5. High long-term maintenance costs: By extending the replacement cycle, system downtime and maintenance costs can be reduced
Customized service capability
Customization of size and specifications
-Spiral diameter: 20mm to 800mm
-tube diameter range: 4mm to 150mm
-Design the pitch and number of turns as needed
-Customization of straight tube length and interface form
Customization of materials and processes
-Quartz purity grade selection (99.9% -99.999%)
-Customized surface treatment (high smoothness, roughening treatment)
-Special coating addition (anti reflection, anti-static)
-Composite structure design (transition connection between quartz and metal/ceramic)
Why choose us?
1.We are more experienced.
We have over 18 years production experience of quartz items.
2.We are more efficient.
We reply customers’ requests within 24 hours and we have high efficient production, engineers and sales team.
3.Our quality is more guaranteed.
We control the quality from quartz lumps to quartz sand and then quartz products, we have better and stricter quality control than other manufactures.
4.We are able to produce more difficult quartz products.
We have large grinding platforms and precision etching machines which enable us to produce large sizes of quartz plates, tubes and high size precision quartz items.
Customer Application Cases
Case 1: European semiconductor equipment manufacturer
Challenge: The customer's original stainless steel gas delivery tubeline was contaminated with metal particles at a process temperature of 800 ℃, resulting in a 0.3% decrease in chip yield.
Solution: We have customized a quartz spiral tube with an inner diameter of 32mm and a purity of 99.999%, equipped with a special metal quartz transition joint.
Result: Continuous operation for 18 months without replacement, particle pollution reduced to below the detection limit, and the customer estimated an annual cost savings of approximately 420000 euros in maintenance and loss of good products.
Case 2: Japanese Photovoltaic Research Institute
Challenge: The laboratory polycrystalline silicon deposition device requires a transparent observation tube that can withstand cycling from 1000 ℃ to room temperature, while ordinary quartz tubes rupture within an average of 2 months.
Solution: Design a transparent quartz spiral tube with reinforced wrapped structure, optimize the spiral angle to disperse thermal stress.
Result: The service life of the tubeline has been extended to 14 months, while maintaining a visible light transmittance of over 80%, meeting real-time observation requirements.
Case 3: American Special Materials Company
Challenge: High temperature fluoride vapor transportation causes rapid corrosion of most materials, and the system needs to be shut down every 3-4 weeks to replace components.
Solution: Develop quartz wrapped tubes with special surface treatment to enhance their resistance to fluoride environments.
Result: The continuous operation cycle has been extended to 6 months, the annual production capacity has increased by 23%, and maintenance hours have been reduced by 65%.
Start optimizing your process system: Our engineering team can provide you with free application evaluation and solution design. If you need detailed technical parameters, customized solutions, or sample testing, please feel free to contact us through the website contact form or directly via email. You can also provide specific operating parameters, and we will provide you with targeted solution suggestions.
Luverre Quartz is a manufacturer specializing in quartz tubes and other quartz items.We have over 18 years experience with the production of quartz tubes, we will be your reliable partner on quartz tubes and other quartz items.
Luverre Quartz can manufacture customized quartz tubes in various shapes, such as spiral, square, round, with processing including cutting, bending, welding, etc., and available in different colors, such as transparent quartz tubes, opaque quartz tubes, milky white quartz tubes, red quartz tubes, and so on.
